Caravan and recreational vehicle products bring together electrical, power, lighting, water and accessory systems in compact mobile environments. Components need to be easy to integrate and durable enough to withstand road movement, dust, moisture and changing weather conditions.

KEY designs and manufactures customised electrical, cable, connector and tubing solutions for caravan OEMs, aftermarket suppliers and specialty mobile applications, including:

• Auxiliary power systems
• Low-voltage electrical assemblies
• Solar and battery system components
• Lighting and electrical integration systems
• Braking system components
• Appliance and accessory connections
• Slide-out and water system applications
• Sealed connector systems
• Flexible wiring applications
• Compact cable and tubing assemblies.

Our solutions support durability, reliable electrical performance and ease of integration across caravan and recreational vehicle applications.

Caravan industry expertise

KEY has experience supporting caravan OEMs and aftermarket suppliers that require practical, reliable electrical and component solutions for mobile environments.

We have delivered solutions designed for:

• Movement and vibration in mobile applications
• Exposure to moisture, dust and changing outdoor conditions
• Compact installation spaces
• Flexible routing and integration requirements
• Reliable electrical connections across power, lighting, braking, appliance, water and accessory systems
• Integration with low-voltage, solar, battery and auxiliary power systems.

Working closely with our customers, KEY helps optimise component design for manufacturability, durability and efficient production throughout development and supply.

Why partner with KEY

Integrated manufacturing capability
KEY manufactures cable, electrical and tubing solutions in-house, giving customers greater control across quality, production and supply. This helps reduce complexity and supports reliable delivery of customised components for caravan and recreational vehicle applications.

Built for mobile environments
Caravan products need to withstand regular movement, environmental exposure and repeated use. We understand the practical requirements of mobile applications and design solutions to support durability, service life and reliable performance.

Collaborative design support
KEY works with customers early in the development process to optimise fit, function and manufacturability. This helps develop solutions that are practical to produce, easier to integrate and aligned to real-world product requirements.

KEY designs and manufactures custom moulded connector products tailored to specific electrical, mechanical and environmental requirements.

Engineered for durability, protection and installation efficiency, our moulded connector products integrate multiple electrical functions into a single compact assembly suited to demanding operating environments.

What we deliver

Supporting customised connection systems requiring reliable environmental protection and integrated electrical functionality, KEY manufactures moulded connector products for power, signal and hybrid electrical applications.

Products can include:

• Custom connector shapes and layouts
• Multiple pin configurations
• Locking mechanisms
• Environmental sealing
• Protective housings
• Keying and colour coding
• Integrated power and signal functionality.

Our moulded connector products are engineered to improve durability, simplify installation and support reliable long-term performance in demanding applications.

In-house capabilities

Our custom moulded connectors are developed through collaborative engineering and in-house manufacturing processes, enabling greater control over fit, protection and production consistency.

Using precision moulding techniques and application-specific material selection, KEY delivers connector solutions engineered for vibration resistance, sealing performance and mechanical durability.

Our capabilities include:

• Custom connector design and development
• Precision injection moulding and overmoulding
• Terminal insertion and assembly
• Environmental sealing integration
• Application-specific material selection
• Connector keying and labelling
• In-house inspection and validation testing
• Connectivity, sealing and durability testing.

Fit for industry

From integrated electrical assemblies through to harsh operating environments, KEY manufactures custom moulded connector products for demanding applications across multiple industries, including:

• Automotive and transport
• Caravan and RV
• Marine
• Industrial machinery
• Energy systems.

Get in touch to discuss a custom solution for your application requirements.

KEY provides precision tube coiling and bending services for applications requiring accurate routing, efficient use of space and reliable long-term performance.

Using specialised equipment and customised manufacturing processes, we produce tube assemblies engineered to maintain flow integrity, structural performance and installation accuracy across demanding operating environments.

What we deliver

Suited to applications requiring accurate routing, repeatable forming and reliable installation performance, KEY provides precision coiling and bending services for copper, aluminium and steel tubing across a wide range of applications.

Our capabilities support:

• Complex tube routing
• Tight installation environments
• Pre-formed tube assemblies
• Kink-free coiling and bending
• Fluid, air and gas systems
• Prototype and high-volume production.

Additional options can include:

• End finishing
• Protective coatings
• Pre-assembled fittings
• Bracket and harness integration
• Custom labelling.

In-house capabilities

Our coiling and bending processes are supported by specialised equipment and application-specific manufacturing expertise, enabling accurate and repeatable tube forming across a wide range of configurations.

Specialised forming equipment and customised tooling enable accurate, repeatable tube shaping across complex configurations.

Our capabilities include:

• Precision tube coiling and bending
• Custom machine setup and tooling
• Bend radius and dimensional control
• Multi-material tube forming
• End finishing and assembly integration
• Inspection and quality validation
• Prototype and scalable production capability.

Fit for industry

From compact equipment layouts through to fluid and gas transfer systems, KEY supports coiling and bending applications across multiple industries, including:

• Automotive
• Marine
• Caravan and RV
• Industrial machinery
• Energy and fluid systems.

Get in touch to discuss a tube solutions customised to your application requirements.

KEY manufactures specialised heater wire and cable products designed for temperature regulation, frost protection and system reliability in demanding operating environments.

Engineered for controlled and consistent heat output, our heater wire products are customised to suit specific electrical, thermal and environmental requirements across a wide range of OEM and industrial applications.

What we deliver

Built for applications requiring reliable heating performance and long-term durability, KEY manufactures heater wire and cable products for applications involving temperature stability, freeze protection and environmental exposure.

Products can be supplied as:

• Standalone heating elements
• Integrated heating and power cable assemblies
• Multi-functional cable configurations
• Custom cable lengths and terminations
• Sensor and control-integrated assemblies.

In-house capabilities

Our heater wire and cable products are designed and manufactured in-house, enabling greater control over thermal performance, electrical integrity and production consistency.

Using application-specific engineering calculations and material selection, KEY delivers products engineered for safe, efficient and repeatable heating performance.

Our capabilities include:

• Thermal and electrical performance design
• Specialised heating conductor selection
• Precision assembly and termination
• Integrated sensor and control capability
• Protective sheathing and insulation selection
• In-house resistance and performance testing
• Validation for durability and operating reliability.

Fit for industry

From environmental protection through to integrated heating applications, KEY manufactures heater wire and cable products for a broad range of industries and operating environments.

Our products are commonly used across:

• Automotive
• Caravan and RV
• Marine
• Medical
• Industrial equipment and machinery
• Energy and off-grid systems.

Get in touch to discuss a heater wire or cable solution customised to your application requirements.

Pool and spa equipment operates in wet, exposed and chemically treated environments, where component reliability is critical to product performance and service life. From pumps and heaters through to lighting, control systems and accessories, electrical, cable, connector and tubing solutions need to support safe integration, durability and long-term performance.

KEY designs and manufactures customised tube, electrical, cable and connector solutions for pool and spa manufacturers, suppliers and product developers, including:

• Pump and filtration system components
• Heating system assemblies
• Pool and spa lighting connections
• Control system wiring
• Sensor and monitoring equipment assemblies
• Sealed connector systems
• Cable routing and protection components
• Flexible tubing applications
• Water management and fluid transfer applications
• Custom electrical assemblies for pool and spa equipment

Our solutions are designed to support reliable electrical performance, practical installation and durability in wet, exposed and chemically demanding environments.

Pool & spa industry expertise

Pool and spa applications require a careful balance of electrical reliability, environmental protection and practical product integration. Components may need to withstand water exposure, chemical contact, temperature variation and repeated use, while still being simple to integrate into equipment housings, control systems and connected accessories.

KEY supports customers with solutions designed for:

• Moisture and environmental exposure
• Chlorinated and chemically treated environments
• Heat and temperature variation
• Compact equipment housings and installation spaces
• Reliable electrical connections for pumps, heaters, lighting, controls and accessories
• Flexible cable and tubing routing
• Repeatable supply for OEM, aftermarket and distribution requirements

Working closely with customers, KEY helps refine design, material selection and assembly construction to improve manufacturability, durability and supply reliability.

Why partner with KEY

Built for wet and demanding environments
Pool and spa equipment needs components that can perform reliably around water, chemicals and changing temperatures. KEY designs practical, fit-for-purpose solutions that support long-term durability and reliable performance in real-world operating conditions.

Integrated tube, cable and electrical manufacturing
With tube, cable and electrical capabilities under one roof, KEY can support a broad range of pool and spa component requirements. This integrated approach helps reduce supply complexity, improve quality control and support more consistent production outcomes.

Practical support from development to supply
KEY works with customers to develop solutions that are suitable for the application, practical to manufacture and ready for repeat supply. This helps pool and spa manufacturers and suppliers improve product consistency, assembly efficiency and long-term availability.

KEY manufactures high-performance Teflon cable products designed for demanding electrical, thermal and environmental applications.

Using PTFE insulation materials and specialised manufacturing processes, our Teflon cable products are engineered for long-term reliability in environments involving extreme temperatures, chemical exposure and mechanical stress.

What we deliver

Suited to high-performance electrical applications requiring durability, thermal stability and chemical resistance, KEY manufactures customised Teflon cable for both power and signal applications.

Products can be customised across:

• Conductor sizing
• Insulation configurations
• Shielding and braiding
• Protective layers
• Cable assemblies and terminations.

With excellent dielectric properties, heat resistance and chemical durability, Teflon cable is suited to demanding applications requiring stable electrical performance and long service life.

In-house capabilities

Our Teflon cable products are developed and manufactured using specialised handling, stripping and termination processes to maintain insulation integrity and performance consistency.

Using integrated manufacturing capability and application-specific engineering, KEY delivers cable products engineered for durability, routing flexibility and reliable operation in harsh environments.

Our capabilities include:

• PTFE cable manufacturing and processing
• Precision stripping and termination
• Shielding and protective layer integration
• Cable assembly and custom configurations
• Application-specific conductor and insulation selection
• In-house testing and validation
• Insulation integrity and continuity testing
• Temperature and environmental performance validation.

Fit for industry

From high-temperature environments through to chemically exposed applications, KEY manufactures Teflon cable products for demanding operating conditions across multiple industries, including:

• Automotive
• Aerospace and defence
• Marine
• Industrial and heavy equipment
• Energy systems.

Get in touch to discuss a Teflon cable solution customised to your application requirements.

KEY manufactures high-performance battery cable assemblies for demanding electrical applications.

Engineered for durability, electrical performance and installation efficiency, our solutions are tailored to specific operating and environmental requirements.

We design and manufacture customised battery cable assemblies for safe and efficient power transfer between batteries, distribution networks and electrical components.

What we deliver

Designed for OEMs and manufacturers requiring production-ready cable assemblies with reliable performance and consistent quality, our battery cable solutions are available for both low-voltage and higher-demand applications.

Assemblies can include:

• Custom cable lengths and configurations
• Terminations and connectors
• Fusing and protection
• Protective sheathing and coverings
• Labelling and colour coding.

In-house capabilities

Battery cable assemblies are engineered to suit application-specific current loads, routing requirements and operating environments.

Using in-house manufacturing and controlled assembly processes, KEY delivers consistent electrical performance, mechanical strength and long-term reliability.

Our capabilities include:

• Precision cutting and crimping
• Cable and termination selection
• CAD-supported design and routing
• In-house quality inspection and testing
• Continuity and resistance testing.

Fit for industry

KEY designs, engineers and manufactures battery cable assemblies that are fit for industry and fit for supply. Our solutions are commonly used across:

• Automotive systems
• Caravan and RV applications
• Marine electrical systems
• Heavy vehicle and transport equipment
• Off-grid and energy storage systems
• Industrial machinery and equipment

Get in touch to discuss a battery cable solution customised to your application requirements.

KEY maintains comprehensive in-house quality assurance and testing processes across cable, electrical and tube manufacturing to ensure reliable product performance, production consistency and compliance with customer requirements.

From raw materials through to finished assemblies, our integrated manufacturing capability enables greater control over quality, traceability and validation across multiple stages of the supply chain.

Testing & validation

Designed to support OEMs and manufacturers requiring reliable, production-ready components and assemblies, KEY provides in-house testing and validation across electrical, mechanical and environmental performance requirements.

Our testing capabilities include:

• Continuity testing
• Insulation resistance testing
• High voltage testing
• Signal integrity validation
• Pull and strain relief testing
• Bend and vibration testing
• Leak testing
• Air, gas and mass flow testing
• Environmental exposure testing
• Eddy current testing
• Functional performance testing.

Testing requirements can be tailored to specific application, operational and compliance requirements.

In-house quality processes

Our quality assurance processes are integrated throughout manufacturing, enabling consistent production control, inspection and validation across all product categories.

Using controlled manufacturing procedures and documented inspection processes, KEY supports reliable product quality from prototype development through to scalable production.

Our quality control capabilities include:

• Raw material inspection
• Sub-assembly and final product testing
• Traceability and documentation processes
• Application-specific test procedures
• Production quality validation
• Mechanical and electrical inspection
• Environmental and durability assessment
• OEM and customer-specific quality requirements.

Supporting industry & application requirements

KEY’s quality assurance and testing processes are designed to support demanding operational, environmental and compliance requirements across a broad range of manufactured products and assemblies.

By integrating testing and validation throughout the manufacturing process, we help customers achieve greater confidence in product reliability, production consistency and long-term performance; from prototype development through to scalable OEM supply.

Application-specific testing protocols, inspection procedures and reporting can be tailored to meet customer, operational and regulatory requirements where required.

KEY manufactures finned tubing products engineered to improve heat transfer efficiency across demanding thermal management applications.

Combining precision tube manufacturing with integrated finning capability, we produce finned tubing designed for reliable thermal performance, durability and efficient system integration across OEM and industrial environments.

What we deliver

Developed for thermal management applications requiring efficient heat transfer and reliable system performance, KEY manufactures finned tubing products across a range of tube diameters, fin configurations and material specifications.

Our capabilities support:

• Heat exchangers
• HVAC and refrigeration systems
• Cooling and thermal management applications
• Custom tube and fin configurations
• Prototype and high-volume production.

Additional options can include:

• Pre-cut lengths
• Coiling and bending
• End forming
• Assembly integration
• Connector and fitting integration.

Our finned tubing products are engineered to maximise surface area, improve heat dissipation and support reliable long-term thermal performance.

In-house capabilities

Our finned tubing products are manufactured using precision extrusion, drawing and finning processes, enabling greater control over dimensional consistency, fin alignment and heat transfer performance.

Precision finning and inspection processes ensure consistent fin alignment, thermal efficiency and reliable system integration.

Our capabilities include:

• Precision tube extrusion and drawing
• Mechanical and metallurgical finning processes
• Fin spacing and alignment control
• Dimensional and surface inspection
• Coiling, bending and end forming integration
• Assembly and fitting integration
• Quality validation and inspection
• Prototype and scalable production capability.

Fit for industry

From refrigeration and HVAC systems through to industrial cooling and thermal management applications, KEY manufactures finned tubing products for demanding operating environments across multiple industries, including:

• HVAC and refrigeration
• Automotive cooling systems
• Marine systems
• Industrial machinery
• Energy and process systems.

Get in touch to discuss a tube solution customised to your application requirements.

KEY manufactures high-quality copper tubing products engineered for reliable performance across fluid, gas, air and refrigeration applications.

Combining material expertise with integrated manufacturing capability, we produce copper tubing designed for durability, thermal efficiency and downstream forming performance across a wide range of OEM and industrial environments.

What we deliver

Supporting fluid, gas and refrigeration applications requiring durable, high-quality tubing, KEY manufactures copper tubing across a range of diameters, wall thicknesses and temper grades to suit specific application requirements.

Our capabilities support:

• Fluid, gas and air transfer systems
• Refrigeration and HVAC applications
• Straight and coiled tube configurations
• Bending and forming applications
• Prototype and high-volume production.

Additional options can include:

• Pre-cut lengths
• Coiling and bending
• End forming
• Surface finishing
• Assembly and overmoulding integration.

With excellent corrosion resistance, thermal conductivity and forming flexibility, our copper tubing products are engineered for reliable long-term performance.

In-house capabilities

Our copper tubing products are manufactured using precision extrusion and drawing processes, enabling greater control over dimensional consistency, material quality and production performance.

Integrated extrusion, drawing and inspection processes support consistent tubing quality and reliable downstream forming performance.

Our capabilities include:

• Precision extrusion and tube drawing
• Annealing and tempering processes
• Dimensional and surface inspection
• Coiling and bending integration
• End forming and finishing
• Assembly integration
• Quality validation and inspection
• Prototype and scalable production capability.

Fit for industry

From refrigeration and HVAC systems through to fluid and gas transfer applications, KEY manufactures copper tubing products for demanding operating environments across multiple industries, including:

• HVAC and refrigeration
• Automotive
• Marine
• Caravan and RV
• Industrial machinery
• Energy systems.

Get in touch to discuss a copper tubing solution customised to your application requirements.